TrueGrid® Imports Trimmed Surfaces From Solids Modelers
A Solids Model was once considered to be of use only for
visualization. This is because a solids model is not built
from surfaces and curves as is a model in a traditional
CAD system. A solids model must be converted to a surface
and curve model before it can be used by engineers for analysis.
Such a conversion is not simple, and early in the history of
solids modelers, it was not reliable. That is not true today.
Now engineers can enjoy the benefit of rapid prototyping using
a solids modeler, and convert this model to a classical surface
and curve model to do analysis. IGES is an ideal format for
the resulting surface and curve model and is indispensable
in a concurrent engineering environment. Engineers, draftsmen
and technicians can all work from the same database.
Insist on full support for Trimmed Surface
Solids modelers typically export all the surfaces used to
create solid pieces. A sphere with a hole through it becomes
a sphere and a cylinder; and the cylinder almost certainly extends
beyond the sphere. Planes used to slice to the model are exported,
and they are not confined to the region of the solid. The way
that the original model is reproduced is with both the surface
model, and with curves used to trim away the excess parts
of the surface. Some curves trim away pieces around the edges
of a surface, and others cut holes in the surface.
TrueGrid gracefully deals with typical models built using hundreds
of complex trimmed surfaces, any of which may have tens of holes
and a hundred or more trimming curves. No surface editing
is required--even "multiply-trimmed" surfaces are ready-to-use.
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What you see if the mesher
does not support trimming
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What you see in TrueGrid
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TrueGrid displays a faithful reproduction of the solids model.
TrueGrid detects what is left of the surface, and can prove it
to you on the screen. TrueGrid users can even combine such
surfaces into one object, making them more complex. And TrueGrid
is fault tolerant, so it doesn't matter whether or not the surfaces
meet precisely.
Combining surfaces into one is a powerful feature of TrueGrid.
The CAD operator is not bothered by details of how surfaces are
used. The TrueGrid mesh does not depend on how geometry is made,
only on the actual shape of the geometry.
Filleted areas are commonly decomposed as shown.
Just the single tab shown here is composed of
16 surfaces. It is critical to be able to
combine such surfaces into one to avoid spending
disproportionate amounts of time on small features.
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Here is an example of a trimmed surface with 31
edges. Decomposing such surfaces into 4-sided
surfaces is not only tedious, but unnecessary
with TrueGrid.
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An Example - Combining Surfaces for Meshing
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The outlines of a composite surface is shown. 23 surfaces were
selected with a single mouse operation in TrueGrid. The surfaces
were combined into one surface with one command. Even though the
surfaces do not meet perfectly, TrueGrid does not require them to
be altered in any way.
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Left. A simple block part is constructed as a three-dimensional
array of blocks. Three delete operations carve away blocks
that will not be used.
Right. Blocks are moved into a position which approximates the object.
Some blocks appear to be missing because they are fully collapsed.
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The appropriate outer faces are projected to the composite. Others
are projected to the front and back faces. TrueGrid automatically
intersects the composite surfaces; edges required to be on two
surfaces are automatically placed on the surface-surface intersections.
No curves are required.
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The mesh is finished by interactively adding elements, and smoothing
various faces using one of the TrueGrid elliptic solvers. The
TrueGrid elliptic solver works across multiple block faces,
and on composite surfaces. The projection method works across
multiple faces. Mesh lines may cross boundaries between components
of a composite. Composites are automatically intersected with
other surfaces, including other composite surfaces.
Summary of Support for Trimmed Surfaces
- Imports trimmed surfaces (IGES type 144) from
all solids modelers.
- Trims the surfaces for display, so you view a
faithful reproduction of the solids model.
No proprietary graphics libraries are required.
- Even the most complex surfaces with scores of
holes and outer trimming curves are ready-to-use.
- The mesh does not depend on how the the original
model is broken into surfaces.
- Trimmed surfaces may be combined into one. All
TrueGrid features work for composite surfaces,
including elliptic smoothing, projection, and
automatic surface-surface intersections.
- TrueGrid has been tested on tens of thousands of
trimmed surfaces.
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